Progressive Bundle System (PBS) is a traditional method used in clothing factories to organize how garments are made. Think of it like an assembly line where work is divided into small bundles that move from one worker to another. Each bundle contains pieces of the garment that need to be sewn, and workers specialize in specific tasks (like sewing sleeves or attaching collars). It's called "progressive" because the work progresses through different stations, and "bundle" because items are grouped together. This system is often compared to newer methods like modular manufacturing or single-piece flow, but remains widely used in garment factories worldwide.
Managed production floor using Progressive Bundle System to improve efficiency by 25%
Supervised 50 operators working under PBS manufacturing system
Implemented Progressive Bundle workflow to streamline garment assembly process
Typical job title: "Production Managers"
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Q: How would you improve efficiency in a Progressive Bundle System?
Expected Answer: A senior manager should discuss methods like proper bundle sizing, workload balancing, reducing waiting time between operations, implementing proper tracking systems, and training workers for multiple operations to fill gaps when needed.
Q: Compare Progressive Bundle System with modern manufacturing methods.
Expected Answer: Should be able to explain pros and cons of PBS versus modular or lean manufacturing, discussing factors like production volume, flexibility, quality control, and cost implications.
Q: How do you track production progress in a PBS environment?
Expected Answer: Should explain bundle tickets, production boards, daily output tracking, and methods to identify and resolve bottlenecks in the production line.
Q: What factors do you consider when creating bundle sizes?
Expected Answer: Should discuss order size, operation complexity, worker skill levels, and production timeline considerations in determining optimal bundle sizes.
Q: Explain the basic workflow of a Progressive Bundle System.
Expected Answer: Should describe how garment pieces are bundled, how bundles move between operations, and basic production tracking methods.
Q: What are the main advantages of using a bundle system?
Expected Answer: Should mention benefits like easy production tracking, consistent work flow, simple training requirements, and ability to handle large production volumes.