FOD Control (Foreign Object Debris/Damage Control) is a safety program in aircraft manufacturing and maintenance that prevents loose objects from damaging aircraft. Think of it like keeping a super-clean workspace, but for airplane construction. Just like you wouldn't want a small rock in your shoe, even tiny items like screws or tools left in an aircraft can cause serious problems. Companies take this very seriously because it helps prevent accidents and saves money. Similar terms include "Foreign Object Prevention" or "FOD Prevention Program."
Implemented FOD Control procedures that achieved zero incidents for 24 months
Led team training sessions on FOD awareness and prevention
Developed and maintained FOD Control protocols for engine assembly area
Supervised Foreign Object Debris prevention program across multiple production lines
Typical job title: "FOD Control Specialists"
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Q: How would you develop and implement a FOD control program for a new manufacturing facility?
Expected Answer: Should discuss creating comprehensive policies, training programs, inspection routines, and measurement systems. Should mention involving all departments and creating accountability systems.
Q: How do you handle resistance to FOD control procedures from experienced staff?
Expected Answer: Should emphasize communication skills, ability to demonstrate why procedures matter through real examples, and methods to get buy-in from resistant team members.
Q: What steps do you take when you find FOD in a critical area?
Expected Answer: Should explain proper documentation procedures, immediate containment actions, investigation process, and preventive measures to stop future occurrences.
Q: How do you train new employees about FOD control?
Expected Answer: Should describe hands-on training methods, explaining consequences of FOD, demonstrating proper cleaning and inspection techniques, and regular follow-up.
Q: What is FOD and why is it important in aircraft manufacturing?
Expected Answer: Should explain that FOD means foreign objects that could damage aircraft, and understand basic safety implications and prevention methods.
Q: What are common types of FOD you might encounter?
Expected Answer: Should list items like tools, fasteners, personal items, debris from manufacturing processes, and understand basic prevention methods for each.