A Fatigue Test is a crucial safety check in aircraft manufacturing that looks at how airplane parts hold up over repeated use. Think of it like bending a paperclip back and forth until it breaks - aircraft parts face similar stress from takeoffs, landings, and air pressure changes. These tests help predict how long parts will last and when they need replacement. Companies must do these tests to meet strict aviation safety rules. Other terms you might hear include "cyclic testing" or "durability testing," which all refer to making sure aircraft parts won't fail during their expected lifetime.
Supervised Fatigue Test programs for Boeing 737 wing components
Led team of 5 engineers conducting Fatigue Tests and Durability Tests on aircraft landing gear
Developed automated Fatigue Testing procedures that reduced testing time by 30%
Typical job title: "Fatigue Test Engineers"
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Q: How would you design a fatigue test program for a new aircraft component?
Expected Answer: Should explain how they would plan the entire testing process, including determining test conditions, setting up monitoring systems, and creating safety protocols. Should mention experience managing similar programs and understanding of aviation regulations.
Q: Tell me about a time you had to make a critical decision during a fatigue test program.
Expected Answer: Should demonstrate leadership in handling test anomalies, making safety-critical decisions, and communicating with stakeholders. Should show understanding of risk assessment and mitigation.
Q: What factors do you consider when setting up a fatigue test?
Expected Answer: Should discuss basic test parameters like load cycles, environmental conditions, and monitoring requirements. Should show understanding of standard testing procedures and safety considerations.
Q: How do you document and report fatigue test results?
Expected Answer: Should explain their experience with test documentation, data analysis, and report writing. Should mention importance of clear communication and attention to detail.
Q: What is the purpose of fatigue testing in aircraft manufacturing?
Expected Answer: Should explain basic concepts of why we test parts repeatedly, understanding of safety importance, and basic testing principles.
Q: What safety procedures do you follow during fatigue testing?
Expected Answer: Should demonstrate understanding of basic safety protocols, equipment operation safety, and importance of following test procedures.