Jigs
Jigs are specialized tools used in aircraft manufacturing to ensure precise assembly of aircraft parts. Think of them as sophisticated guides or frames that hold parts in exactly the right position during manufacturing. Just like a sewing pattern helps make sure clothes are cut correctly, jigs help workers assemble aircraft components with perfect accuracy every time. They're essential because in aircraft manufacturing, even tiny errors can be serious. Some people also call these tools "fixtures" or "assembly fixtures," and they're a crucial part of quality control in aircraft production.
Examples in Resumes
Designed and implemented Jigs and Assembly Fixtures for Boeing 737 wing assembly
Maintained and calibrated Jigs for precision aircraft component alignment
Supervised team of 5 technicians in Jig setup and operation for fuselage assembly
Typical job title: "Jig and Fixture Specialists"
Also try searching for:
Where to Find Jig and Fixture Specialists
Professional Organizations
Job Boards
Professional Networks
Example Interview Questions
Senior Level Questions
Q: How do you ensure jigs maintain their accuracy over time in a production environment?
Expected Answer: A senior specialist should discuss inspection schedules, calibration processes, wear detection methods, and how to implement quality control procedures to maintain jig accuracy. They should also mention documentation and training requirements.
Q: Describe a situation where you improved a jig design to increase production efficiency.
Expected Answer: Should explain how they identified issues with existing jigs, developed solutions, considered cost and time savings, and implemented changes while maintaining quality standards.
Mid Level Questions
Q: What factors do you consider when designing a new jig for aircraft assembly?
Expected Answer: Should mention part specifications, material selection, ease of use, safety features, durability, and how the jig fits into the overall assembly process.
Q: How do you train new operators to use complex assembly jigs?
Expected Answer: Should discuss creating clear instructions, hands-on training methods, safety procedures, and how to verify operator competency.
Junior Level Questions
Q: What are the basic safety considerations when using jigs?
Expected Answer: Should cover proper handling procedures, personal protective equipment, regular inspection requirements, and basic maintenance checks.
Q: Why are jigs important in aircraft manufacturing?
Expected Answer: Should explain how jigs ensure consistency, accuracy, and quality in aircraft assembly, and why precision is crucial in aviation.
Experience Level Indicators
Junior (0-2 years)
- Basic jig operation and maintenance
- Reading technical drawings
- Understanding of safety procedures
- Basic quality control checks
Mid (2-5 years)
- Jig setup and adjustment
- Problem identification and resolution
- Training other operators
- Quality inspection and documentation
Senior (5+ years)
- Jig design and modification
- Process improvement
- Team leadership
- Project management
Red Flags to Watch For
- No hands-on experience with aerospace tooling
- Lack of understanding of precision measurements
- No knowledge of aerospace quality standards
- Poor understanding of safety protocols
