Wire Harness
A wire harness is like an organized bundle of electrical wires, connectors, and terminals that carry power and signals throughout an aircraft. Think of it as the nervous system of an airplane - it connects all electrical components, from navigation systems to cabin lights. Workers who deal with wire harnesses are responsible for assembling, installing, and maintaining these crucial electrical pathways. This is an essential part of aircraft manufacturing and maintenance, as proper wire harness assembly ensures safe and reliable electrical connections throughout the aircraft.
Examples in Resumes
Assembled and installed Wire Harness systems for Boeing 737 aircraft
Led a team of 5 technicians in Wire Harness and Wiring Harness manufacturing
Quality control inspector for Wire Harness assemblies on commercial aircraft
Developed improved Wiring Harness installation procedures reducing assembly time by 25%
Typical job title: "Wire Harness Technicians"
Also try searching for:
Where to Find Wire Harness Technicians
Professional Associations
Online Resources
Training Resources
Example Interview Questions
Senior Level Questions
Q: How would you approach training new team members on wire harness assembly?
Expected Answer: Should discuss creating standard procedures, safety protocols, quality checkpoints, and hands-on training methods. Should mention documentation and compliance with aviation standards.
Q: Describe a situation where you improved a wire harness installation process.
Expected Answer: Should demonstrate leadership, problem-solving, and process improvement skills. Look for examples of efficiency gains while maintaining safety and quality standards.
Mid Level Questions
Q: What quality checks do you perform on completed wire harnesses?
Expected Answer: Should mention continuity testing, proper routing, secure connections, proper labeling, and compliance with specifications. Should discuss documentation procedures.
Q: How do you ensure proper wire routing in tight spaces?
Expected Answer: Should discuss planning routes, using appropriate tools, following manufacturer guidelines, and considering maintenance access requirements.
Junior Level Questions
Q: What safety procedures do you follow when working with wire harnesses?
Expected Answer: Should mention proper tool usage, electrical safety practices, wearing appropriate PPE, and following workplace safety guidelines.
Q: How do you read and interpret wire harness assembly drawings?
Expected Answer: Should demonstrate basic understanding of technical drawings, wire color codes, and connector specifications.
Experience Level Indicators
Junior (0-2 years)
- Basic wire harness assembly
- Reading technical drawings
- Using hand tools properly
- Following safety procedures
Mid (2-5 years)
- Complex harness assembly
- Quality inspection
- Troubleshooting skills
- Understanding aircraft systems
Senior (5+ years)
- Team leadership
- Process improvement
- Training and mentoring
- Advanced troubleshooting
Red Flags to Watch For
- No experience with aviation safety standards
- Lack of attention to detail in previous work
- Unable to read technical drawings
- No knowledge of quality control procedures
- Poor understanding of electrical safety
