First Article Inspection
First Article Inspection (FAI) is a detailed quality checking process used in aircraft manufacturing and other industries where safety is critical. It's like a thorough test drive of the first item made from a new design or process. Quality inspectors carefully check every single detail of this first piece to make sure it matches exactly what the engineers drew up in their plans. Think of it as a dress rehearsal before full production starts - if this first piece passes all checks, then the manufacturing team gets the green light to make more. This process helps catch any problems early, saving time and money, and ensuring aircraft parts are safe and reliable.
Examples in Resumes
Conducted over 50 First Article Inspections on new aircraft components
Led team responsible for FAI documentation and compliance
Implemented digital First Article Inspection processes reducing review time by 40%
Managed First Article verification for critical safety components
Typical job title: "Quality Inspectors"
Also try searching for:
Where to Find Quality Inspectors
Professional Organizations
Job Boards
Professional Networks
Example Interview Questions
Senior Level Questions
Q: How would you handle a situation where an FAI reveals a significant deviation from design specifications?
Expected Answer: Should explain their problem-solving process, including stopping production if needed, investigating root cause, coordinating with engineering for possible design changes, and implementing corrective actions. Should emphasize documentation and communication with all stakeholders.
Q: How do you stay current with FAI requirements and industry standards?
Expected Answer: Should mention familiarity with AS9102 updates, participation in professional organizations, regular training, and experience implementing new industry requirements into existing inspection processes.
Mid Level Questions
Q: What documentation is typically required for a complete FAI package?
Expected Answer: Should list key documents like material certifications, process certifications, dimensional reports, test results, and compliance certificates. Should understand the importance of thorough documentation for traceability.
Q: How do you ensure consistency in First Article Inspections across different shifts or inspectors?
Expected Answer: Should discuss standardized procedures, checklist usage, training programs, and quality control methods to maintain consistency in inspection processes.
Junior Level Questions
Q: What is the purpose of First Article Inspection?
Expected Answer: Should explain that FAI verifies the production process can produce parts that meet all engineering requirements, and it's done before full production begins to catch any issues early.
Q: What basic tools are used in First Article Inspection?
Expected Answer: Should be familiar with basic measurement tools like calipers, micrometers, height gauges, and document templates used for recording inspection results.
Experience Level Indicators
Junior (0-2 years)
- Basic measurement and inspection techniques
- Understanding of technical drawings
- Knowledge of common inspection tools
- Basic quality documentation
Mid (2-5 years)
- Complete FAI documentation preparation
- Understanding of aerospace standards
- Ability to train others on inspection procedures
- Problem-solving skills for quality issues
Senior (5+ years)
- Advanced inspection methodology
- Quality system management
- Team leadership and training
- Process improvement implementation
Red Flags to Watch For
- No knowledge of aerospace industry standards
- Inability to read technical drawings or blueprints
- Poor attention to detail in documentation
- Lack of experience with quality management systems
