A wafer is a thin, round slice of semiconductor material (usually silicon) that serves as the foundation for making computer chips and electronic components. Think of it like a pizza base on which many individual chips (like tiny toppings) are built. These wafers are extremely valuable and go through many manufacturing steps to transform them into the chips used in phones, computers, and other electronic devices. They come in different sizes (measured in inches like 8-inch or 12-inch), and the bigger the wafer, the more chips can be made at once, which helps reduce costs.
Managed wafer fabrication process achieving 95% yield rate
Supervised quality control for 12-inch wafers in high-volume production
Optimized silicon wafer testing procedures reducing inspection time by 30%
Typical job title: "Wafer Process Engineers"
Also try searching for:
Q: How would you handle a sudden drop in wafer yield?
Expected Answer: A senior engineer should discuss systematic problem-solving approaches, including data analysis, process monitoring, contamination checks, and leading cross-functional teams to identify and resolve root causes while maintaining production schedules.
Q: What strategies would you implement to improve wafer throughput?
Expected Answer: Should explain methods like optimizing process steps, equipment maintenance scheduling, reducing handling time, and implementing automated systems while maintaining quality standards.
Q: Describe the main quality control checks for wafer processing.
Expected Answer: Should discuss various inspection points, common defects to look for, measurement tools used, and basic statistical process control methods.
Q: What are common causes of wafer defects and how do you prevent them?
Expected Answer: Should explain contamination sources, handling procedures, clean room protocols, and preventive maintenance practices.
Q: What is the basic wafer manufacturing process?
Expected Answer: Should demonstrate understanding of main processing steps from raw silicon to finished wafer, including cleaning, coating, and basic handling procedures.
Q: Why is clean room protocol important in wafer handling?
Expected Answer: Should explain basic clean room concepts, importance of contamination control, and standard safety procedures when handling wafers.