TPS

Term from Automotive Manufacturing industry explained for recruiters

TPS (Toyota Production System) is a highly respected manufacturing approach first developed by Toyota. Think of it as a master recipe for running a factory efficiently. It focuses on removing waste, making things just when they're needed, and constantly improving how work is done. When you see TPS mentioned in a resume, it means the person understands lean manufacturing principles and efficient production methods. Other companies often call this 'Lean Manufacturing' or 'Just-In-Time Production,' but they're all based on TPS principles.

Examples in Resumes

Implemented TPS principles to reduce production waste by 25%

Led Toyota Production System training for 50+ factory staff

Managed production line using TPS and Lean Manufacturing methodologies

Typical job title: "TPS Specialists"

Also try searching for:

Lean Manufacturing Specialist Production System Manager Process Improvement Manager Manufacturing Engineer Operations Manager Continuous Improvement Leader TPS Coordinator

Example Interview Questions

Senior Level Questions

Q: How have you implemented TPS principles to improve a manufacturing operation?

Expected Answer: Look for answers that show experience in leading major change initiatives, measuring improvements in productivity or cost savings, and successfully getting buy-in from workers and management.

Q: How do you handle resistance to TPS implementation?

Expected Answer: Strong answers should include examples of change management, training programs, and showing tangible benefits to both workers and the company.

Mid Level Questions

Q: Explain how you would reduce waste in a production process.

Expected Answer: Should discuss identifying different types of waste (overproduction, waiting time, unnecessary movement, etc.) and practical steps to eliminate them.

Q: What experience do you have with Kaizen events?

Expected Answer: Should be able to describe participating in or leading continuous improvement activities and showing measurable results.

Junior Level Questions

Q: What are the main principles of TPS?

Expected Answer: Should be able to explain basic concepts like Just-in-Time production and built-in quality in simple terms.

Q: How do you organize a workspace using 5S?

Expected Answer: Should understand the basics of workplace organization: Sort, Set in order, Shine, Standardize, and Sustain.

Experience Level Indicators

Junior (0-2 years)

  • Basic understanding of TPS principles
  • Experience with 5S workplace organization
  • Knowledge of standard work procedures
  • Basic problem-solving methods

Mid (2-5 years)

  • Implementation of Just-in-Time systems
  • Leading Kaizen improvement events
  • Value stream mapping
  • Team leadership in production environment

Senior (5+ years)

  • Full TPS implementation experience
  • Change management leadership
  • Strategic planning for lean transformation
  • Training and development program creation

Red Flags to Watch For

  • No hands-on manufacturing experience
  • Lack of continuous improvement examples
  • No experience with team leadership
  • Unable to provide specific examples of waste reduction
  • No understanding of basic lean manufacturing terms