Slotting is the process of deciding where different items should be stored in a warehouse to make picking and storing items as efficient as possible. It's like organizing a kitchen where you put frequently used items in easy-to-reach places. In warehouses, this means arranging products based on how often they're picked, their size, weight, and how they sell together. Good slotting helps workers move around less, reduces accidents, and makes the warehouse run smoother. This is an important skill in warehouse management and can be done manually or with special computer programs.
Optimized warehouse efficiency by implementing Slotting strategies that reduced pick times by 30%
Led Slotting analysis and reorganization project for 500,000 sq ft distribution center
Used Slotting software to improve warehouse layout and reduce worker travel time by 25%
Conducted weekly Slotting reviews to optimize product placement based on sales patterns
Typical job title: "Warehouse Slotting Specialists"
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Q: How would you approach a complete warehouse re-slotting project?
Expected Answer: Should discuss analyzing sales data, seasonal patterns, considering ergonomics, planning implementation stages, minimizing disruption to operations, and measuring success through specific metrics like reduced travel time and improved picking rates.
Q: How do you determine ROI for a slotting optimization project?
Expected Answer: Should explain measuring costs (labor, software, implementation time) against benefits like reduced labor costs, improved throughput, fewer errors, and better space utilization. Should mention specific metrics and tracking methods.
Q: What factors do you consider when deciding where to place products in a warehouse?
Expected Answer: Should mention product velocity (how fast items sell), size and weight of items, seasonal demands, picking patterns, worker safety, and how products are usually ordered together.
Q: How do you handle slotting for seasonal products?
Expected Answer: Should discuss analyzing historical data, planning for peak seasons, using flexible storage solutions, and having a strategy for moving products between primary and secondary storage locations.
Q: What is the golden zone in warehouse slotting?
Expected Answer: Should explain that the golden zone is the easy-to-reach area between waist and shoulder height, where frequently picked items should be stored to reduce strain and improve efficiency.
Q: Why is proper slotting important in a warehouse?
Expected Answer: Should mention improved picking efficiency, reduced worker fatigue, better space utilization, fewer errors, and faster order fulfillment.