Six Sigma

Term from Mechanical Engineering industry explained for recruiters

Six Sigma is a method that helps companies make their manufacturing processes better and reduce mistakes. It's like a toolbox of techniques that engineers and managers use to solve problems and make products more consistently. The name comes from a statistical term, but recruiters should know it's basically about making things right the first time and reducing waste. Companies like Motorola and General Electric made it famous, and now it's used across many industries. People who know Six Sigma often have special certifications called "belts" (like Green Belt or Black Belt), similar to martial arts rankings.

Examples in Resumes

Led team that saved $500,000 annually through Six Sigma process improvements

Achieved Six Sigma Black Belt certification and completed 3 major cost-reduction projects

Applied Six Sigma and methodologies to reduce manufacturing defects by 80%

Typical job title: "Six Sigma Professionals"

Also try searching for:

Quality Engineer Process Improvement Engineer Manufacturing Engineer Continuous Improvement Manager Six Sigma Black Belt Quality Manager Operations Excellence Engineer

Example Interview Questions

Senior Level Questions

Q: Can you describe a major Six Sigma project you led and its business impact?

Expected Answer: Look for candidates who can explain a complete project from problem identification to measurable results, including team leadership and cost savings. They should mention specific tools used and obstacles overcome.

Q: How do you decide whether to use Six Sigma or other improvement methods for a problem?

Expected Answer: Strong candidates should explain how they evaluate project scope, data availability, and business needs to choose the right approach. They should mention experience with both Six Sigma and other methods like Lean.

Mid Level Questions

Q: What basic Six Sigma tools have you used in your work?

Expected Answer: Should be able to explain simple tools like process mapping, cause-and-effect diagrams, and basic data analysis. Look for practical examples of how they've used these tools.

Q: Explain how you would identify the root cause of a quality problem.

Expected Answer: Should describe a logical approach using data collection, analysis tools, and team input to find the true source of problems, not just quick fixes.

Junior Level Questions

Q: What does Six Sigma mean and why is it important?

Expected Answer: Should be able to explain that Six Sigma is about reducing mistakes and making processes more reliable. Basic understanding of why this matters to business results is important.

Q: What is your experience with data collection and basic statistics?

Expected Answer: Look for understanding of why data is important and experience with basic measurement and data gathering. Should know common terms like average and variation.

Experience Level Indicators

Junior (0-2 years)

  • Basic understanding of Six Sigma principles
  • Data collection and basic analysis
  • Yellow Belt or Green Belt certification
  • Experience with simple process mapping

Mid (2-5 years)

  • Green Belt or Black Belt certification
  • Project leadership experience
  • Statistical analysis skills
  • Process improvement implementation

Senior (5+ years)

  • Black Belt or Master Black Belt certification
  • Multiple successful project completions
  • Team leadership and training abilities
  • Advanced problem-solving methods

Red Flags to Watch For

  • No certification or formal Six Sigma training
  • Cannot provide examples of completed improvement projects
  • Lack of basic statistical knowledge
  • No experience with team leadership or project management
  • Unable to explain how Six Sigma helps business results

Related Terms