SCADA (Supervisory Control and Data Acquisition) is a computer system that helps factories and manufacturing plants monitor and control their equipment and processes. Think of it like a central control room where operators can see everything happening on the factory floor through computer screens. It's similar to having a dashboard in your car that shows speed, fuel level, and engine status, but for an entire manufacturing facility. Companies use SCADA to track production, manage equipment, and ensure everything runs safely and efficiently. This technology is essential in modern manufacturing, especially in automotive plants where timing and precision are crucial.
Managed SCADA systems for automotive assembly line monitoring and control
Implemented new SCADA solutions that improved production efficiency by 25%
Trained operators on SCADA system operation and basic troubleshooting
Typical job title: "SCADA Engineers"
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Q: How would you handle a complete SCADA system failure in a running production line?
Expected Answer: Should discuss backup systems, emergency procedures, manual override capabilities, and recovery plans that minimize production downtime while maintaining safety standards.
Q: How do you approach SCADA system security?
Expected Answer: Should explain basic cybersecurity measures for industrial systems, including network separation, access controls, regular updates, and emergency response procedures.
Q: How do you ensure data accuracy in SCADA systems?
Expected Answer: Should discuss sensor calibration, data validation methods, regular system checks, and troubleshooting processes for common data collection issues.
Q: Explain how you would train operators on a new SCADA system
Expected Answer: Should describe creating user-friendly documentation, hands-on training sessions, and ongoing support strategies for system users.
Q: What are the basic components of a SCADA system?
Expected Answer: Should be able to explain basic elements like sensors, controllers, operator interfaces, and how they work together to monitor and control equipment.
Q: How do you monitor alarms in a SCADA system?
Expected Answer: Should describe basic alarm monitoring procedures, priority levels, and standard responses to common system alerts.