Roll Former
A Roll Former is both a machine and a job title in the metal fabrication industry. The machine takes flat metal sheets and gradually bends them through sets of rollers to create specific shapes, like panels, tubes, or frames. The person operating this machine (called a Roll Former Operator) ensures the metal is formed correctly and maintains quality standards. This process is commonly used in making building materials, automotive parts, and construction components. It's similar to other metal forming methods like press braking or stamping, but roll forming is especially good for making long, continuous pieces with consistent shapes.
Examples in Resumes
Operated Roll Former machines to produce metal roofing panels
Maintained and calibrated Roll Former equipment for automotive components
Supervised team of Roll Former operators in structural steel production
Programmed Roll Forming machines for custom metal profiles
Typical job title: "Roll Former Operators"
Also try searching for:
Where to Find Roll Former Operators
Industry Associations
Professional Networks
Example Interview Questions
Senior Level Questions
Q: How would you handle a situation where product quality is declining across multiple roll forming lines?
Expected Answer: A senior operator should discuss systematic problem-solving approaches, including checking material quality, machine maintenance, operator training needs, and implementing quality control measures across all lines.
Q: What experience do you have in training new roll former operators?
Expected Answer: Should demonstrate leadership experience, ability to teach safety procedures, machine operation basics, quality control standards, and troubleshooting methods to new team members.
Mid Level Questions
Q: What steps do you take when setting up a roll former for a new product run?
Expected Answer: Should explain checking material specifications, adjusting roller settings, running test pieces, measuring output for quality, and making necessary adjustments before full production.
Q: How do you maintain quality control during a production run?
Expected Answer: Should discuss regular measurements, visual inspections, adjustment procedures, and when to stop production if quality issues arise.
Junior Level Questions
Q: What safety procedures are most important when operating a roll former?
Expected Answer: Should mention proper PPE (safety glasses, gloves, etc.), emergency stop procedures, keeping work area clear, and basic machine safety protocols.
Q: How do you know when a metal piece isn't forming correctly?
Expected Answer: Should be able to explain basic quality checks, visual inspection points, and common defects to watch for during operation.
Experience Level Indicators
Junior (0-2 years)
- Basic machine operation
- Safety procedures
- Quality inspection
- Basic maintenance tasks
Mid (2-5 years)
- Machine setup and adjustment
- Problem troubleshooting
- Reading blueprints
- Production efficiency optimization
Senior (5+ years)
- Team supervision
- Complex problem solving
- Training and mentoring
- Production planning
Red Flags to Watch For
- No knowledge of basic safety procedures
- Unable to read measuring tools
- No experience with quality control
- Lack of attention to detail
- No mechanical aptitude
