A Reorder Point is a basic but important concept in managing inventory and supplies. It's the minimum stock level that tells a company when to order more items. Think of it like a fuel gauge in a car - when it hits a certain level, you know it's time to refill. Companies use reorder points to avoid running out of products while also not keeping too much stock. This helps businesses save money on storage costs while making sure they can always meet customer demands. Other terms that mean similar things are "minimum stock level," "order point," or "replenishment trigger."
Implemented Reorder Point system that reduced stockouts by 45%
Managed inventory using ROP calculations to optimize stock levels
Set up automated Reorder Point alerts for 500+ SKUs across multiple warehouses
Typical job title: "Inventory Managers"
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Q: How would you implement a reorder point system across multiple warehouses with varying lead times?
Expected Answer: The candidate should explain how they would consider factors like different delivery times for each location, seasonal demands, and storage costs. They should mention using data analysis to set appropriate levels and implementing automated systems for monitoring.
Q: How do you adjust reorder points during supply chain disruptions?
Expected Answer: Look for answers that discuss monitoring market conditions, having backup suppliers, adjusting safety stock levels, and communicating with stakeholders about potential impacts and mitigation strategies.
Q: What factors do you consider when setting a reorder point?
Expected Answer: The candidate should mention lead time, average daily usage, safety stock requirements, and seasonal variations in demand. They should also discuss how these factors interact.
Q: How do you calculate safety stock as part of reorder point planning?
Expected Answer: Should explain the basic concept of safety stock as extra inventory to prevent stockouts, and how to calculate it based on demand variability and desired service levels.
Q: What is a reorder point and why is it important?
Expected Answer: Should be able to explain that it's the inventory level that triggers a new order, and why this helps prevent stockouts while managing costs.
Q: How do you monitor inventory levels against reorder points?
Expected Answer: Should describe basic inventory tracking methods, whether manual or using software, and explain how to compare current stock levels against set reorder points.