PSM (Process Safety Management) is a systematic way of managing safety in chemical plants and manufacturing facilities. It's a set of rules and practices that helps prevent accidents, spills, and other dangerous situations when working with hazardous chemicals. Think of it as a comprehensive safety playbook that chemical companies must follow to keep their workers and facilities safe. This approach was established by OSHA (the government's workplace safety agency) and is required by law for companies that handle dangerous chemicals.
Implemented PSM program resulting in zero safety incidents over 2 years
Led Process Safety Management audits across 3 chemical production facilities
Developed and updated PSM procedures for handling hazardous materials
Typical job title: "PSM Specialists"
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Q: How would you implement a PSM program in a facility that has never had one?
Expected Answer: Should explain a step-by-step approach: starting with risk assessment, creating documentation, training staff, establishing procedures, and implementing regular audits. Should emphasize importance of management buy-in and employee involvement.
Q: How do you handle resistance to PSM changes from experienced operators?
Expected Answer: Should discuss change management techniques, importance of communication, involving operators in the process, demonstrating benefits, and using real examples to show why changes are necessary.
Q: What are the key elements of a Process Hazard Analysis (PHA)?
Expected Answer: Should be able to explain the basic components: identifying hazards, assessing risks, determining safeguards, and making recommendations for improvements. Should mention different analysis methods like HAZOP or What-If analysis.
Q: How do you ensure contractors follow PSM requirements?
Expected Answer: Should discuss contractor qualification process, safety training requirements, documentation needed, and monitoring procedures to ensure compliance with facility safety rules.
Q: What are the 14 elements of OSHA's PSM standard?
Expected Answer: Should be able to list main elements like Process Safety Information, Process Hazard Analysis, Operating Procedures, Training, and Emergency Planning.
Q: How do you document a Management of Change (MOC)?
Expected Answer: Should explain basic MOC form requirements: description of change, safety review, approval process, and training needs for affected employees.