Preventive Repairs, also known as preventive maintenance, is a planned approach to keeping industrial equipment in good working condition. Instead of waiting for machines to break down, maintenance workers regularly check and fix equipment before problems occur. Think of it like regular health check-ups for machines - just as we visit doctors for check-ups to prevent illness, machines need routine inspections and maintenance to prevent breakdowns. This approach helps companies avoid expensive emergency repairs, reduces downtime, and makes equipment last longer.
Developed and implemented Preventive Repairs schedules for manufacturing equipment, reducing downtime by 40%
Managed Preventive Maintenance programs for a fleet of 50 industrial machines
Led team of 5 technicians in performing Preventative Repairs and maintenance inspections
Typical job title: "Maintenance Technicians"
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Q: How would you develop and implement a preventive maintenance program for a new facility?
Expected Answer: A senior technician should discuss gathering equipment information, creating maintenance schedules, training staff, using maintenance software, tracking results, and continuously improving the program based on data.
Q: How do you prioritize maintenance tasks when managing multiple facilities or equipment?
Expected Answer: Should explain how to assess equipment criticality, production impact, safety considerations, and resource availability to create effective maintenance schedules.
Q: What records do you keep during preventive maintenance, and why are they important?
Expected Answer: Should mention equipment history, repair logs, parts replaced, time spent, and how this information helps predict future maintenance needs and equipment lifetime.
Q: How do you determine if equipment needs replacement rather than repair?
Expected Answer: Should discuss analyzing repair costs, equipment age, breakdown frequency, parts availability, and impact on production to make cost-effective decisions.
Q: What basic tools and equipment do you use for preventive maintenance?
Expected Answer: Should be able to list and explain common maintenance tools, measuring devices, and basic diagnostic equipment used in routine maintenance.
Q: What safety procedures do you follow during preventive maintenance?
Expected Answer: Should demonstrate knowledge of lockout/tagout procedures, personal protective equipment, and basic safety protocols.