LOTO, which stands for Lock Out/Tag Out, is a basic safety practice used in workplaces to prevent accidents when working with machinery or equipment. Think of it like a special system where workers put locks and warning tags on machines while they're being fixed or maintained, so nobody can accidentally turn them on. It's similar to putting a "Do Not Disturb" sign on a hotel door, but for dangerous equipment. Companies are required by law (OSHA regulations) to follow these procedures to keep workers safe. You might also see it written as "Lockout-Tagout" or "Lock-out/Tag-out."
Trained 50+ employees on LOTO procedures and safety protocols
Developed and implemented Lock Out/Tag Out program across 3 manufacturing facilities
Led weekly safety audits including Lockout-Tagout compliance checks
Created LOTO documentation and training materials for new equipment installations
Typical job title: "Safety Coordinators"
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Q: How would you develop and implement a company-wide LOTO program?
Expected Answer: Should explain process of creating procedures, training programs, audit systems, and ensuring compliance across multiple departments or locations. Should mention stakeholder involvement and continuous improvement.
Q: How do you handle resistance to LOTO procedures from experienced workers?
Expected Answer: Should discuss change management, communication strategies, explaining safety benefits, using real accident examples, and maintaining consistent enforcement while being understanding of concerns.
Q: What are the essential elements of a LOTO procedure?
Expected Answer: Should describe the basic steps: notification, shutdown, isolation, lockout, tagout, verification, and return to service. Should mention documentation and training requirements.
Q: How do you conduct a LOTO audit?
Expected Answer: Should explain checking procedures, documentation, employee interviews, physical inspection of locks and tags, and verification of training records.
Q: What is LOTO and why is it important?
Expected Answer: Should explain that LOTO prevents accidents during maintenance by ensuring machines can't be turned on unexpectedly, and mention it's required by law for workplace safety.
Q: What's the difference between a lock and a tag in LOTO?
Expected Answer: Should explain that locks physically prevent equipment operation, while tags warn others not to operate equipment and identify who placed the lock.