A header is an important component in heating and cooling systems that connects multiple pipes together, similar to how a power strip lets you plug in many electrical devices. In heating systems, headers (sometimes called manifolds) help distribute hot water or steam to different zones or rooms in a building. Think of it like a central hub that takes the main supply of heated water and directs it to where it needs to go, making sure heat is distributed evenly throughout a building.
Installed Header systems for multi-zone heating applications in commercial buildings
Designed and implemented Headers and Manifolds for residential boiler systems
Maintained and repaired Header assemblies in industrial heating applications
Typical job title: "HVAC Technicians"
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Q: How would you design a header system for a large commercial building with multiple heating zones?
Expected Answer: A senior technician should explain how to calculate flow rates, size the header properly, ensure proper balancing, and discuss considerations for expansion and maintenance access.
Q: What are common problems you've encountered with headers and how did you solve them?
Expected Answer: Should discuss issues like air locks, uneven heat distribution, corrosion, and proper installation techniques, demonstrating experience in troubleshooting and prevention.
Q: Explain the difference between direct return and reverse return header systems.
Expected Answer: Should be able to explain how these different layouts affect flow balancing and when each type is most appropriate to use.
Q: What factors do you consider when sizing a header?
Expected Answer: Should mention flow rates, number of zones, pressure drop, and system requirements while explaining basic calculations.
Q: What is the purpose of a header in a heating system?
Expected Answer: Should explain that headers distribute water or steam to different zones and why this is important for system operation.
Q: What are basic safety considerations when working with headers?
Expected Answer: Should mention pressure testing, proper isolation procedures, and basic safety protocols for working with hot water systems.