First Article Inspection
First Article Inspection, often called FAI, is a detailed quality control process used when manufacturing new products. It's like a thorough check of the very first item made in a production run to make sure everything meets customer requirements. Think of it as a dress rehearsal before the main show - manufacturers examine every aspect of the first piece to prevent problems in the full production. This process is especially important in industries like aerospace, automotive, and medical devices, where product quality is critical. Similar terms you might see include "Initial Sample Inspection" or "First Piece Inspection."
Examples in Resumes
Conducted First Article Inspection for new automotive components, ensuring 100% compliance with client specifications
Led team of 5 quality technicians in performing FAI processes for aerospace parts
Developed and implemented First Article Inspection procedures that reduced quality issues by 40%
Typical job title: "Quality Control Inspectors"
Also try searching for:
Where to Find Quality Control Inspectors
Professional Organizations
Online Communities
Job Resources
Example Interview Questions
Senior Level Questions
Q: How would you implement a First Article Inspection program in a facility that has never had one?
Expected Answer: Should explain the process of setting up documentation systems, training staff, establishing checkpoints, and creating procedures that align with industry standards. Should mention involving stakeholders and ensuring compliance with relevant regulations.
Q: How do you handle disagreements between production and quality control regarding First Article Inspection results?
Expected Answer: Should discuss diplomatic approach to resolving conflicts, using data-driven decisions, involving appropriate stakeholders, and maintaining focus on quality standards while keeping production timeline in mind.
Mid Level Questions
Q: What documentation is necessary for a proper First Article Inspection?
Expected Answer: Should mention inspection reports, dimensional measurements, material certifications, process parameters, and customer specifications. Should explain importance of maintaining records.
Q: What steps do you take when a First Article Inspection fails?
Expected Answer: Should describe process of documenting the failure, identifying root causes, implementing corrections, and re-inspection procedures. Should mention communication with stakeholders.
Junior Level Questions
Q: What is the purpose of First Article Inspection?
Expected Answer: Should explain that FAI verifies the first production piece meets all specifications and requirements before full production begins, helping prevent quality issues later.
Q: What basic tools are used in First Article Inspection?
Expected Answer: Should list common measurement tools like calipers, micrometers, gauges, and mention basic documentation forms and checklists used in the process.
Experience Level Indicators
Junior (0-2 years)
- Basic measurement tool usage
- Understanding of technical drawings
- Documentation completion
- Basic quality control concepts
Mid (2-5 years)
- Advanced measurement techniques
- Quality documentation management
- Root cause analysis
- Communication with production teams
Senior (5+ years)
- Program implementation and management
- Team leadership
- Advanced problem-solving
- Quality system development
Red Flags to Watch For
- No experience with measurement tools or gauges
- Inability to read technical drawings or specifications
- Poor attention to detail in previous work
- Lack of documentation experience
- No knowledge of quality control basics
