First Article Inspection
First Article Inspection (FAI) is a detailed quality check process used when manufacturing new products or parts. Think of it like a thorough test drive of the first item made from a new production run. Quality inspectors examine every detail of this first piece to make sure it perfectly matches what the customer ordered before making more of them. This helps catch any problems early, saving time and money. Sometimes it's also called "First Piece Inspection" or "Initial Sample Inspection." This process is especially important in industries where precision is crucial, like electronics manufacturing, aerospace, or automotive production.
Examples in Resumes
Conducted over 200 First Article Inspections for new product launches
Led team responsible for First Article Inspection and FAI documentation
Implemented improved First Piece Inspection procedures reducing quality issues by 40%
Managed Initial Sample Inspection processes for automotive electronics components
Typical job title: "Quality Inspectors"
Also try searching for:
Where to Find Quality Inspectors
Professional Organizations
Online Communities
Job Resources
Example Interview Questions
Senior Level Questions
Q: How would you implement a First Article Inspection program in a new manufacturing facility?
Expected Answer: Should discuss setting up documentation systems, training staff, establishing clear acceptance criteria, and creating procedures that align with industry standards. Should mention coordinating with different departments and handling customer requirements.
Q: How do you handle disagreements between production and quality departments about FAI results?
Expected Answer: Should demonstrate leadership skills, conflict resolution, and ability to make data-driven decisions while maintaining quality standards. Should discuss communication strategies and documentation importance.
Mid Level Questions
Q: What documentation do you include in a First Article Inspection report?
Expected Answer: Should mention measurement data, material certifications, process parameters, customer specifications, and any deviations found. Should understand the importance of thorough documentation.
Q: How do you determine which characteristics to check during an FAI?
Expected Answer: Should explain using customer drawings, specifications, critical features, and industry standards to create inspection checklists. Should mention risk assessment and past quality issues.
Junior Level Questions
Q: What is the purpose of First Article Inspection?
Expected Answer: Should explain that FAI verifies the first product matches all specifications before full production begins, helping prevent costly mistakes and ensuring quality standards are met.
Q: What measuring tools do you use during First Article Inspection?
Expected Answer: Should be able to list basic measurement tools like calipers, micrometers, gauges, and understand when to use each tool for different measurements.
Experience Level Indicators
Junior (0-2 years)
- Basic measurement techniques
- Reading technical drawings
- Understanding quality documentation
- Using inspection equipment
Mid (2-5 years)
- Leading inspection processes
- Writing detailed reports
- Understanding industry standards
- Training other inspectors
Senior (5+ years)
- Program implementation
- Team management
- Process improvement
- Customer relationship management
Red Flags to Watch For
- Unable to read technical drawings or use measuring equipment
- Poor attention to detail in documentation
- Lack of knowledge about quality standards
- No experience with inspection report writing
