Factory Acceptance Testing (FAT) is a quality check process used in modular construction where buildings or parts of buildings are built in factories. It's like a thorough inspection that happens before these building components leave the factory. Think of it as a dress rehearsal - everything gets tested to make sure it works properly before being shipped to the actual construction site. This helps catch any problems early when they're easier and cheaper to fix. This process is also sometimes called "Pre-Delivery Inspection" or "Factory Testing."
Managed Factory Acceptance Testing for 12 modular building projects
Led team of 5 inspectors during FAT procedures on hospital modules
Developed standardized Factory Acceptance Testing checklists reducing inspection time by 30%
Coordinated with clients during Pre-Delivery Inspection of modular units
Typical job title: "Quality Control Inspectors"
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Q: How would you develop a Factory Acceptance Testing program from scratch?
Expected Answer: Should discuss creating comprehensive checklists, establishing testing procedures, training staff, coordinating with clients, and implementing documentation systems. Should mention experience managing similar programs.
Q: How do you handle disagreements between the factory team and client representatives during testing?
Expected Answer: Should demonstrate conflict resolution skills, knowledge of industry standards, and ability to maintain professional relationships while ensuring quality standards are met.
Q: What documentation do you typically prepare for Factory Acceptance Testing?
Expected Answer: Should mention inspection checklists, test reports, photo documentation, compliance certificates, and any correction notices. Should understand the importance of thorough record-keeping.
Q: What are the key areas you focus on during a factory inspection?
Expected Answer: Should discuss structural integrity, mechanical systems, electrical systems, plumbing, finishes, and safety features. Should show understanding of common problem areas.
Q: What is the purpose of Factory Acceptance Testing?
Expected Answer: Should explain that it's to verify quality and functionality before shipping, catch problems early, and ensure client specifications are met. Basic understanding of the inspection process is expected.
Q: What safety considerations are important during factory testing?
Expected Answer: Should discuss personal protective equipment, following safety protocols, and awareness of potential hazards in a factory environment.