Ergonomics is the science of designing workplaces and tasks to fit the capabilities of workers, rather than forcing workers to adapt to poor conditions. In automotive assembly, it focuses on how workers interact with their tools, equipment, and work environment to prevent injuries and increase efficiency. This includes proper positioning of tools, correct working heights, reducing repetitive motions, and ensuring comfortable reach zones. The goal is to create a safer workplace while maintaining or improving production quality and speed.
Implemented Ergonomics improvements that reduced workplace injuries by 30%
Led team training sessions on proper Ergonomic techniques in assembly line operations
Conducted Ergonomic assessments and redesigned 12 workstations to improve worker safety
Created Ergonomical solutions for material handling processes
Typical job title: "Ergonomics Specialists"
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Q: How would you develop and implement a company-wide ergonomics program?
Expected Answer: Should discuss needs assessment, getting management buy-in, training programs, measurement of results, and continuous improvement processes. Should mention experience with program budgeting and ROI calculation.
Q: Describe a challenging ergonomic issue you resolved and the impact it had.
Expected Answer: Should demonstrate project management skills, problem-solving abilities, and how they measure success through metrics like injury reduction or productivity improvement.
Q: What methods do you use to evaluate ergonomic risks in an assembly line?
Expected Answer: Should mention risk assessment tools, observation techniques, worker interviews, and data collection methods. Should discuss how they prioritize areas for improvement.
Q: How do you handle resistance to ergonomic changes from workers or management?
Expected Answer: Should discuss communication strategies, demonstration of benefits, training approaches, and how to build consensus among different stakeholders.
Q: What are the basic principles of ergonomics in manufacturing?
Expected Answer: Should explain concepts like proper working height, reach zones, lifting guidelines, and the importance of adjustable workstations.
Q: How do you identify potential ergonomic hazards in the workplace?
Expected Answer: Should describe basic observation skills, common risk factors like repetitive motions, awkward postures, and heavy lifting, and when to seek additional expertise.