AOI

Term from Electronics Manufacturing industry explained for recruiters

AOI stands for Automated Optical Inspection, which is a quality control system used in electronics manufacturing. Think of it as an automated quality checker that uses special cameras and lighting to look for defects on circuit boards and electronic components. Instead of having people manually inspect every product with magnifying glasses, AOI machines do this job automatically, making the inspection process faster and more reliable. This technology is similar to having a very sophisticated digital camera system that can spot even tiny errors that human eyes might miss.

Examples in Resumes

Managed AOI systems for quality control in PCB assembly line

Reduced defect rates by 40% through optimizing AOI programming and setup

Trained production staff on AOI operation and basic maintenance

Implemented new Automated Optical Inspection protocols for high-volume manufacturing

Typical job title: "AOI Operators"

Also try searching for:

AOI Technician Quality Control Inspector AOI Program Engineer SMT Inspector PCB Inspector Electronics Quality Technician Manufacturing Quality Specialist

Example Interview Questions

Senior Level Questions

Q: How would you implement an AOI system in a new production line?

Expected Answer: Should discuss planning phases, equipment selection, training requirements, creating inspection criteria, and integrating the system with existing quality control processes. Should mention cost considerations and ROI calculations.

Q: How do you handle false positives in AOI testing?

Expected Answer: Should explain methods for fine-tuning inspection parameters, balancing sensitivity levels, and creating verification procedures. Should discuss documentation and continuous improvement processes.

Mid Level Questions

Q: What factors affect AOI system accuracy?

Expected Answer: Should mention lighting conditions, component placement, programming parameters, maintenance schedules, and regular calibration needs. Should discuss how these factors impact inspection quality.

Q: How do you train new operators on AOI equipment?

Expected Answer: Should describe basic training procedures, common mistakes to avoid, safety protocols, and how to interpret inspection results. Should mention documentation and hands-on practice importance.

Junior Level Questions

Q: What are the basic components of an AOI system?

Expected Answer: Should identify cameras, lighting systems, conveyor mechanisms, and computer interface. Should understand basic operation principles.

Q: How do you perform daily maintenance on AOI equipment?

Expected Answer: Should describe basic cleaning procedures, system checks, and when to alert supervision about problems. Should understand basic troubleshooting steps.

Experience Level Indicators

Junior (0-1 years)

  • Basic AOI machine operation
  • Understanding inspection reports
  • Basic quality control procedures
  • Following standard operating procedures

Mid (2-4 years)

  • Programming AOI systems
  • Troubleshooting common issues
  • Training junior operators
  • Quality control documentation

Senior (5+ years)

  • System implementation and optimization
  • Advanced programming and customization
  • Process improvement leadership
  • Team management and training program development

Red Flags to Watch For

  • No hands-on experience with AOI equipment
  • Lack of basic electronics manufacturing knowledge
  • Poor attention to detail in quality control tasks
  • No understanding of production line processes