Sensors are devices that detect and measure physical conditions in industrial equipment and machinery. Think of them as the "eyes and ears" of machines that help maintenance workers know when something needs attention. They can detect things like temperature, pressure, vibration, or liquid levels. Maintenance technicians use sensors to prevent equipment breakdowns and ensure everything runs safely. These devices are essential in modern factories, buildings, and industrial facilities because they provide early warning signs of potential problems before they become serious issues.
Installed and calibrated Sensors on production line machinery to monitor equipment health
Troubleshot and replaced faulty Sensors in HVAC systems
Maintained preventive maintenance program using Sensors and monitoring equipment
Typical job title: "Maintenance Technicians"
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Q: How would you implement a plant-wide sensor monitoring program?
Expected Answer: A senior technician should discuss creating maintenance schedules, setting up alert systems, training junior staff, choosing appropriate sensors for different equipment, and establishing procedures for responding to sensor alerts.
Q: How do you train others on sensor maintenance and troubleshooting?
Expected Answer: Should explain their approach to teaching others about different types of sensors, proper installation methods, common problems, and how to interpret sensor readings for preventive maintenance.
Q: What steps do you take when a sensor shows unusual readings?
Expected Answer: Should describe a systematic approach to troubleshooting: checking sensor calibration, inspecting connections, verifying power supply, and determining if the issue is with the sensor or the equipment being monitored.
Q: How do you decide when to replace versus repair a sensor?
Expected Answer: Should discuss factors like repair costs, downtime impact, availability of replacement parts, and equipment criticality in the decision-making process.
Q: What are the basic types of sensors you've worked with?
Expected Answer: Should be able to describe common industrial sensors like temperature, pressure, and vibration sensors, and explain their basic functions in equipment monitoring.
Q: How do you properly clean and maintain a sensor?
Expected Answer: Should demonstrate knowledge of basic maintenance procedures like cleaning sensor surfaces, checking connections, and following manufacturer guidelines for routine care.