PLC

Term from Industrial Equipment Maintenance industry explained for recruiters

A PLC (Programmable Logic Controller) is like a specialized industrial computer that controls machinery and equipment in factories and industrial settings. Think of it as the "brain" that manages automated processes, such as assembly lines, packaging systems, or manufacturing equipment. PLCs help machines know when to start, stop, or adjust their operations based on pre-set instructions. They're essential in modern manufacturing and are similar to other control systems like DCS (Distributed Control Systems) or SCADA (Supervisory Control and Data Acquisition). When you see PLC in a resume, it means the candidate has experience working with automated industrial equipment.

Examples in Resumes

Maintained and troubleshot PLC systems for manufacturing equipment

Programmed PLC and Programmable Logic Controller systems for automated production lines

Upgraded legacy PLC systems to improve production efficiency

Typical job title: "PLC Technicians"

Also try searching for:

Industrial Maintenance Technician Automation Technician Controls Technician Manufacturing Technician Electrical Technician Industrial Electrician Maintenance Engineer

Example Interview Questions

Senior Level Questions

Q: Can you describe a complex automation problem you solved using PLCs?

Expected Answer: A senior technician should be able to explain how they diagnosed system issues, implemented solutions, and improved efficiency. Look for examples of leadership and project management in their answer.

Q: How do you approach training junior technicians on PLC systems?

Expected Answer: They should discuss mentoring methods, safety protocols, and how they break down complex concepts into understandable parts for new team members.

Mid Level Questions

Q: How do you troubleshoot a PLC system that's not working properly?

Expected Answer: They should describe a systematic approach to problem-solving, including checking hardware connections, reviewing program logic, and using diagnostic tools.

Q: What safety procedures do you follow when working with PLCs?

Expected Answer: Look for understanding of lockout/tagout procedures, electrical safety, and awareness of equipment safety protocols.

Junior Level Questions

Q: What is a PLC and what is its basic function?

Expected Answer: They should be able to explain that a PLC is an industrial computer that controls machinery and describe its basic input/output functions in simple terms.

Q: What basic tools do you use when working with PLCs?

Expected Answer: Should mention basic hand tools, multimeters, and simple programming software, showing familiarity with everyday maintenance tasks.

Experience Level Indicators

Junior (0-2 years)

  • Basic PLC operation understanding
  • Simple maintenance tasks
  • Reading electrical diagrams
  • Basic troubleshooting

Mid (2-5 years)

  • PLC programming and modifications
  • Complex troubleshooting
  • Equipment upgrades
  • Preventive maintenance planning

Senior (5+ years)

  • System design and implementation
  • Team leadership
  • Project management
  • Advanced automation solutions

Red Flags to Watch For

  • No hands-on experience with industrial equipment
  • Lack of safety awareness or certification
  • No troubleshooting experience
  • Unable to read electrical diagrams
  • No experience with different PLC brands or models